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Double Lock Cable Glands for Waterproof Wire Protection

Our double lock cable gland series delivers superior sealing performance and mechanical retention for demanding waterproof wire protection applications across industrial, marine, and energy sectors.

Technology Overview

What Is a Double Lock Cable Gland?

A double lock cable gland is a precision-engineered sealing fitting that provides two independent locking mechanisms — a primary compression seal for waterproofing and a secondary locking ring for anti-vibration cable retention. This dual-action design ensures cables remain securely anchored even under extreme mechanical stress, thermal cycling, and continuous exposure to liquids, dust, and corrosive agents.

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Dual-Stage Locking Mechanism — The Engineering Advantage

Unlike standard single-compression cable glands, double lock variants incorporate an outer locking nut and an inner sealing ring that work in concert to achieve IP68-rated ingress protection (continuous submersion beyond 1 meter) while simultaneously preventing cable pull-out under tensile loads exceeding industry standards. This makes them the preferred choice for outdoor electrical enclosures, subsea cable management, industrial automation panels, and renewable energy installations where both water ingress and cable displacement pose critical safety risks.

Core Advantages

Key Features of Double Lock Cable Glands

Engineered to exceed the most demanding waterproof wire protection requirements across global industrial standards.

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IP68 Waterproof Rating

Certified for continuous submersion in water beyond 1 meter depth, ensuring complete ingress protection for cables in wet, outdoor, and subsea environments.

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Dual Mechanical Lock

Two independent locking stages prevent cable pull-out, vibration-induced loosening, and seal degradation — critical for mobile machinery and high-vibration industrial settings.

UL & CE Certified

Full UL listing and CE marking ensures compliance with North American and European electrical safety standards, enabling global market access without re-certification.

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Multi-Material Options

Available in brass, nickel-plated brass, 304/316L stainless steel, and reinforced nylon — each optimized for specific environmental, chemical, and temperature requirements.

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Wide Temperature Range

Operational from -40°C to +120°C, with specialized compounds extending performance into extreme thermal environments found in industrial furnaces, cold storage, and outdoor installations.

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Corrosion Resistance

316L stainless steel and marine-grade coatings provide outstanding resistance to salt spray, chemical exposure, and oxidation — ideal for offshore, coastal, and chemical plant deployments.

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Tool-Free Installation

Ergonomic design enables rapid hand-tightening with positive click confirmation of the secondary lock, reducing installation time by up to 40% compared to traditional multi-piece fittings.

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Custom Configurations

Available in straight, 90° right-angle, multi-hole, and armored variants with thread sizes from M12 to M63, covering virtually every cable management scenario.

80M+ Units Annual Production Capacity
IP68 Maximum Waterproof Rating Achieved
100+ Patents in Cable Gland Technology
18+ Years of Industry Leadership
Market Intelligence

Industry Trends Driving Double Lock Cable Gland Demand

The global cable gland market is undergoing rapid transformation. Understanding these macro trends is essential for procurement engineers, system integrators, and facility managers selecting waterproof wire protection solutions.

Application Scenarios

Where Double Lock Cable Glands Excel

From deep-sea installations to smart city infrastructure, double lock cable glands provide the waterproof wire protection backbone across the most demanding application environments on Earth.

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Solar PV Waterproof Cable Entry

Double lock cable glands are specified for rooftop and ground-mount solar arrays where junction boxes and string combiner enclosures face continuous UV radiation, rain, and thermal cycling. IP68 certification ensures zero water ingress over 25+ year system lifespans, protecting inverter electronics and maximizing energy yield.

Renewable Energy
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Marine & Offshore Waterproof Wire Protection

Shipboard electrical panels, offshore platform junction boxes, and subsea cable terminations demand cable glands with 316L stainless steel construction, IP68 sealing, and resistance to chloride-induced corrosion. Double lock variants prevent cable pull-out under vessel motion and wave loading while maintaining watertight integrity.

Marine Industry
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Industrial Automation Enclosure Sealing

PLC cabinets, motor control centers, and variable frequency drive enclosures in food processing, pharmaceutical, and chemical plants require cable glands that withstand high-pressure washdown cycles (IP69K adjacent environments), chemical cleaning agents, and continuous vibration from adjacent machinery.

Industrial Automation
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Rail Transit Cable Management

Railway signaling systems, traction power substations, and rolling stock electrical assemblies require cable glands certified to EN 50155 and EN 45545 standards. Double lock cable glands provide the mechanical robustness needed to survive constant vibration and shock loads while maintaining IP68 protection against trackside water spray and flooding.

Rail & Transit
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EV Battery & Charging System Sealing

Battery pack housings, on-board chargers, and DC fast-charging stations require cable entries that combine IP68 waterproofing with high-current cable retention and EMI shielding. Double lock cable glands with EPDM sealing rings and nickel-plated brass bodies provide the optimal combination of electrical conductivity, corrosion resistance, and mechanical security.

Electric Vehicles
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Construction Machinery & Heavy Equipment

Excavators, cranes, and mining equipment operate in extreme mud, dust, and vibration environments. Double lock cable glands on control system enclosures and sensor housings must maintain IP68 sealing while resisting mechanical shock loads and abrasive contamination. Brass and stainless steel variants with reinforced locking rings are the standard specification for OEM equipment builders.

Heavy Industry
Technical Reference

Double Lock Cable Gland Technical Specifications

Our double lock cable glands are manufactured to precise dimensional and performance standards, ensuring compatibility with global enclosure standards and cable specifications.

Parameter Specification Standard / Reference
Ingress Protection Rating IP68 (1.5m / 24hrs continuous submersion) IEC 60529 / EN 60529
UL Certification UL Listed (File E-series) UL 514B / UL 886
Thread Sizes Available M12, M16, M20, M25, M32, M40, M50, M63 ISO 965 Metric Thread
Cable Diameter Range 3mm – 52mm (model dependent)
Body Materials Brass, Nickel-Plated Brass, 304 SS, 316L SS, PA66 Nylon RoHS Compliant
Sealing Ring Material NBR, EPDM, Silicone (application specific)
Operating Temperature -40°C to +120°C (standard); up to +150°C (silicone seal)
Explosion-Proof Rating ATEX / IECEx Zone 1 & Zone 2 (selected models) EN 60079-0 / IEC 60079-1
Salt Spray Resistance ≥ 500 hours (nickel-plated brass); ≥ 1000 hours (316L SS) ASTM B117
Quality Management ISO 9001:2015, IATF 16949:2016 Third-party audited
Why Choose Hoonsun

Why Industry Leaders Choose Hoonsun Double Lock Cable Glands

Backed by nearly two decades of engineering excellence, Hoonsun delivers the waterproof wire protection solutions that global OEMs and EPC contractors trust for their most critical installations.

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Aircraft Carrier-Grade Quality Heritage

Since 2011, Hoonsun has been honored as the designated supplier of waterproof cable glands for China's Aircraft Carrier "Liaoning" — a testament to the extreme reliability and quality consistency that defines every product we manufacture, from defense to commercial applications.

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10,000+ m² Smart Manufacturing Facility

Our Yueqing industrial park houses over 200 high-precision automated production lines, CNC machining centers, and a full-process quality control laboratory — enabling annual output exceeding 80 million units with industry-leading delivery efficiency.

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100+ Patents & Continuous R&D Investment

With nearly 100 invention and utility model patents, our dedicated R&D team of 30%+ of total staff continuously advances double lock sealing technology, anti-vibration mechanisms, and multi-material compatibility to stay ahead of evolving industry requirements.

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Global Certifications for Worldwide Deployment

ISO9001, IATF16949, CE, UL, ATEX, RoHS, and IP68 certifications enable our customers to deploy Hoonsun cable glands in any market without re-testing or re-certification delays — reducing time-to-market and total compliance costs significantly.

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Full Custom Engineering Capability

From non-standard thread forms and special sealing compounds to custom cable diameter ranges and OEM branding, our engineering team handles bespoke double lock cable gland designs from concept to mass production with rapid prototyping turnaround.

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Strategic Long-Term Supply Partnership

With dedicated account management, blanket order programs, and safety stock arrangements, Hoonsun functions as a true supply chain partner — not just a vendor — ensuring continuity for your production schedules regardless of market volatility.

About Us

COMPANY PROFILE

COMPANY PROFILE

Zhejiang Hongxiang Connector Co., Ltd.

Founded in 2006, Zhejiang Hongxiang Connector Co., Ltd. is rooted in Yueqing, Zhejiang — a national hub for precision electrical manufacturing in China. After nearly two decades of dedicated development, the company has evolved into a large modern industrial connectivity solutions provider integrating R&D and design, large-scale intelligent manufacturing, global sales, and one-stop services. It stands as a benchmark enterprise of considerable scale and influence in China's cable gland and connector industry, and a key player among national high-tech enterprises.

Boasting a modern intelligent manufacturing industrial park, the company operates a standardized production workshop of over 10,000 square meters, equipped with multiple high-precision automated production lines, CNC machining centers, and a full-process quality control laboratory, establishing an industry-leading large-scale manufacturing system. With a core team of more than 300 professionals — over 30% of whom are R&D and quality management personnel — its annual production capacity exceeds 80 million units.

Its core product portfolio includes metal cable glands, nylon cable glands, waterproof cable glands, explosion-proof connectors, conduit fittings, and various customized connecting accessories. These products serve high-end sectors such as industrial electrical equipment, new energy equipment, rail transit, shipbuilding and heavy industry, construction machinery, military supporting facilities, and communication & industrial control.

The company has obtained a series of internationally recognized certifications, including ISO9001, IATF16949 automotive quality management system, CE, UL, ATEX explosion-proof certification, RoHS, and IP68 high-protection rating. Its core technologies and product performance have reached international advanced levels, with nearly 100 invention and utility model patents to its name.

ISO9001 IATF16949 CE UL Listed ATEX RoHS IP68
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Founded
2006 — Yueqing, Zhejiang, China
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Team Size
300+ Professionals (30%+ R&D)
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Production Facility
10,000+ m² Smart Manufacturing Park
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Annual Capacity
80 Million+ Units
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Patents
~100 Invention & Utility Model Patents
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Market Reach
Global Export — 60+ Countries
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Production Equipment
200+ High-Precision Automated Lines
Our Journey

Development History

From a small waterproof cable gland workshop in 2006 to a globally recognized manufacturer with 80M+ unit annual capacity — our growth story reflects relentless commitment to engineering excellence.

IN 2006
Yueqing Hoonsun Cable Gland Manufacturing Co., Ltd. established, mainly producing waterproof brass cable glands.
IN 2008
Factory relocated, new workshop area reached 2,000 m².
IN 2009
Company introduced numerical control equipment and automatic counting machines, guiding the company toward automated production technology.
IN 2010
The company developed a new design of cable seal and applied for patent, patent number ZL201020530888.7.
IN 2011
Honored to be the supplier of special waterproof cable glands for the Aircraft Carrier "Liaoning." High quality products recognized and exported globally.
IN 2013
Company focused on R&D of various new products in stainless steel, nylon, brass and other materials. Diversified production meets different requirements.
IN 2016
Company employees expanded to 80 people, and the core of the business went international.
IN 2018
Company relocated again with a new brand identity — appearance more bright and international.
IN 2021
The company was upgraded and the company name was changed to Zhejiang Hoonsun Cable Gland Co., Ltd.
IN 2023
Factory expanded with over 120 employees and 200+ production equipment. Vigorously expanded into the photovoltaic industry and other new sectors.
Certifications

Qualification Certificate

Our double lock cable glands and waterproof wire protection products are backed by a comprehensive portfolio of internationally recognized quality and safety certifications, ensuring compliance for global deployment across regulated industries.

Manufacturing Excellence

Company Presentation

The company currently has more than 120 employees, more than 200 production equipment, and is equipped with a professional sales and management team, committed to improving production efficiency and product quality for waterproof cable gland manufacturing.

Mechanical equipment — Double Lock Cable Gland Manufacturing
Mechanical Equipment
Mechanical equipment — Waterproof Cable Gland Production Line
Mechanical Equipment
Mechanical equipment — IP68 Cable Gland CNC Machining
Mechanical Equipment
Mechanical equipment — Cable Gland Assembly Line
Mechanical Equipment
Mechanical equipment — Automated Production Equipment
Mechanical Equipment
Mechanical equipment — Quality Control Laboratory
Mechanical Equipment
Testing room — IP68 Waterproof Testing
Testing Room
Product stacking — Cable Gland Warehouse
Product Stacking

Ready to Specify Double Lock Cable Glands for Your Project?

Contact our engineering team today for technical consultation, custom specifications, sample requests, and competitive pricing on IP68 double lock cable glands for waterproof wire protection applications worldwide.

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